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                  Your Location: Home >> Product >> Medical Freeze Dryer >GZLY medical type freeze dryer
                  GZLY medical type freeze dryer
                  • GZLY medical type freeze dryer
                  • GZLY medical type freeze dryer
                  • GZLY medical type freeze dryer
                  • GZLY medical type freeze dryer

                  GZLY medical type freeze dryer

                  Product Category: Medical Freeze Dryer
                  CIP+SIP+ Automatic Feeding and Discharging Device The design, selection, and installation of the feeding and discharging device meets production of“Pharmaceutical Production Quality Management Regulations (1998 Revised Edition)". It is easy to clean, disinfect or sterilize, easy to produce, operate,and maintain ,and can avoid mistakes and reduce pollution.
                  Place of Origin: Made in China
                  Price: 1700-350000USD/set
                  • Description
                  • Attributes
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                  • Related users

                    GZLY medical type freeze dryer design standards
                    1. The equipment design, selection, and installation meet production requirements. It is easy to clean, disinfect or sterilize, facilitate production operations,  and maintenance, and can also avoid errors and reduce pollution.
                    2. The surface of equipment directly in contact with drug is easy to clean, smooth, easy to clean or sterilize, and resistant to corrosion, and chemical changes or adsorption of drugs will not occur. Lubricants, coolants, etc. used in the equipment can not cause contamination of the medicines or containers.
                    3. The main fixed pipeline connected to the equipment shall indicate the name and direction of the material.
                    4. The preparation, storage and distribution of purified water and water for injection should prevent the growth and contamination of microorganisms. The materials used for storage tanks and pipelines should be non-toxic and corrosion-resistant. The design and installation of the pipeline should avoid dead ends and blind pipes. Storage tanks and pipelines are required to provide cleaning and sterilization cycles. The vent of injection water tank should be equipped with a hydrophobic sterilizing filter that does not come off the fibers. The water for injection can be stored at a temperature above 80°C, at a temperature above 65°C, or below 4°C.
                    5. Instruments, meters, gauges, scales, etc. used for production and inspection, whose scope of application and precision shall meet the inspection requirements of production, have obvious conformity marks, and be regularly calibrated.
                    6. Production equipment should have obvious status signs and be regularly repaired, maintained and verified. Equipment installation,  and maintenance can not affect the quality of the product. Unqualified equipment should be moved out of the production area if possible, and should be clearly marked before being carried out.
                    7. The equipment of production and inspection should have records of use and maintenance, and be managed by special personnel.
                   GZLY medical type freeze dryer main features
                    1. The shelves pre-freeze function.
                    2. The storage of nitrogen or inert gas after drying.
                    3. Freeze-drying automatic control system: FD-CONTROL control system and software +SL-HPSC-IV modular controller system, and programmed control from lyophilization to defrosting .
                    4. Shelves: The use of international advanced welding technology, no leaks (three years warranty).
                    5. Freeze-drying end-point test system: The freeze-drying end point test can be performed automatically after the analytical drying stage is completed to ensure that the material moisture content reaches the standard requirement.
                    6. Vacuum regulation system: Sublimation and analysis of the drying process to adjust the degree of vacuum to avoid the problem of foaming, blowing and speeding up the freeze-drying of special materials.
                    7. Impulse backfill system: It can be selected by slow, medium, and fast three backfill modes to avoid the problem of loss of blown run-up of particulate matter and floccules after lyophilization.
                    8. The use of large-size industrial touch screen, man-machine interaction is good, easy to understand, easy operation without instructions.
                    9. Surveillance system: Real-time monitoring of system temperature, vacuum degree, acquisition frequency 50ms/times.
                    10. Freeze-drying process recipe storage function: User-defined freeze-drying process recipe can be stored.
                    11.PC remote monitoring system: It can monitor the running status of the equipment remotely and monitor the distance from the furthest distance of 1.5KM.
                    12. Eutectic point test function.
                    13. Process data recording system.
                    14. Calibration function: temperature and vacuum calibration can be performed to ensure the accuracy of long-term use of the measured value.
                    15 freeze-drying curve query function (query temperature and vacuum curve, convenient process optimization and lyophilization effect verification).
                    16. With material automatic feed and discharge function.
                    GZLY medical type freeze dryer cabinet
                    The cabinet design is performed in accordance with GB150-2011/PED/ASME standards and complies with FDA and GMP standards. The inside of the box adopts a large rounded design, the surface is mirror-polished, and the bottom of the box is designed with a tilt angle, which is more in line with the CIP and SIP drainage requirements. The box can withstand: 0.15Mpa to 0.5Pa full range of positive and negative pressure.
                    The board is manufactured using international advanced welding technology.
                    1. Internal welding.
                    2. TIG welding.
                    3. Orbital welding technology
                    Cold trap
                    The cold trap adopts mirror polishing technology and its surface is bright and smooth. The optimized design of the water vapor channel enables the surging resistance of the molecules to be smaller and the water trapping efficiency to be higher.
                    Cooling system
                    Adopting world-class refrigeration compressors, safe and stable.
                    Vacuum system
                    The vacuum pipe adopts automatic orbital welding to ensure the firm and beautiful welding. Vacuum leak detection is performed using a helium mass spectrometer to ensure that the vacuum system meets high vacuum requirements.
                    CIP system
                     Imported in-position cleaning system valves and pneumatic actuators to ensure stable , safety and reliability. In-position cleaning system uses automatic orbital welding to ensure that the welding is solid and beautiful. CIP system pipeline vacuum leak detection using helium mass spectrometer detector to ensure that the vacuum system to achieve high vacuum requirements. After the cleaning, the residual moisture is removed using a German imported water ring pump, which has a large pumping speed and is completely removed.
                    SIP system
                    The pulsating pre-vacuum steam sterilization method is used to display and record the Fo value. It has complete safety interlocking and interlocking functions, and the box has its own cooling function. Triple overpressure protection ensures absolute safety. The design of the high-pressure vessel of the box, all the components in the manufacturing process are detected by the industrial X-ray machine to ensure the overall firmness and high pressure resistance. In-position disinfection system valves are imported originals with temperatures up to 350°C. Pneumatic actuators adopt imported originals to ensure stable operation, safety and reliability. In-place disinfection system uses automatic orbital welding to ensure that the welding is solid and beautiful. The vacuum leak detection of the SIP system pipeline is performed using a helium mass spectrometer to ensure that the vacuum system meets the high vacuum requirements. After disinfection, the residual moisture is removed using a German imported water ring pump, which has a large pumping speed and is completely removed. The maximum disinfection temperature up to 150 °C.
                    Process control system
                    Meeting the requirements of  FDA 21 CFR PART 11 electronic records, and electronic signatures that cannot be modified. Precise controlling, repeatable and reproducible.
                    Plate heat exchanger
                    Adopting world-class plate heat exchanger, high heat transfer efficiency.
                    Applications
                    It is used for the pharmaceutical factories
                    This GZLY medical type freeze dryer is not only suitable for the freeze drying of bulk (liquid, pasty, solid) conventional materials, but also suitable for the drying of the vials materials. When the materials are ready for freeze-drying, they are put into in the vial, then begin freeze drying before the vial's lid unsealed. The capping device compacts the vials' lids after freeze drying to prevent secondary pollution, re-adsorb water, and facilitate long-term storage.

                   

                  1. The equipment design, selection, and installation meet production requirements. It is easy to clean, disinfect or sterilize, facilitate production operations,  and maintenance, and can also avoid errors and reduce pollution.
                   
                  2. The surface of equipment directly in contact with drug is easy to clean, smooth, easy to clean or sterilize, and resistant to corrosion, and chemical changes or adsorption of drugs will not occur. Lubricants, coolants, etc. used in the equipment can not cause contamination of the medicines or containers.
                   
                  3. The main fixed pipeline connected to the equipment shall indicate the name and direction of the material.
                   
                  4. The preparation, storage and distribution of purified water and water for injection should prevent the growth and contamination of microorganisms. The materials used for storage tanks and pipelines should be non-toxic and corrosion-resistant. The design and installation of the pipeline should avoid dead ends and blind pipes. Storage tanks and pipelines are required to provide cleaning and sterilization cycles. The vent of injection water tank should be equipped with a hydrophobic sterilizing filter that does not come off the fibers. The water for injection can be stored at a temperature above 80°C, at a temperature above 65°C, or below 4°C.
                   
                  5. Instruments, meters, gauges, scales, etc. used for production and inspection, whose scope of application and precision shall meet the inspection requirements of production, have obvious conformity marks, and be regularly calibrated.
                   
                  6. Production equipment should have obvious status signs and be regularly repaired, maintained and verified. Equipment installation,  and maintenance can not affect the quality of the product. Unqualified equipment should be moved out of the production area if possible, and should be clearly marked before being carried out.
                   
                  7. The equipment of production and inspection should have records of use and maintenance, and be managed by special personnel.

                  Cabinet

                  The cabinet design is performed in accordance with GB150-2011/PED/ASME standards and complies with FDA and GMP standards. The inside of the box adopts a large rounded design, the surface is mirror-polished, and the bottom of the box is designed with a tilt angle, which is more in line with the CIP and SIP drainage requirements. The box can withstand: 0.15Mpa to 0.5Pa full range of positive and negative pressure.


                  The board is manufactured using international advanced welding technology.
                   
                  1. Internal welding.
                   
                  2. TIG welding.
                   
                  3. Orbital welding technology

                   

                  Cold trap

                  The cold trap adopts mirror polishing technology and its surface is bright and smooth. The optimized design of the water vapor channel enables the surging resistance of the molecules to be smaller and the water trapping efficiency to be higher.

                   

                  Cooling system

                  Adopting world-class refrigeration compressors, safe and stable.

                   

                  Vacuum system
                  The vacuum pipe adopts automatic orbital welding to ensure the firm and beautiful welding. Vacuum leak detection is performed using a helium mass spectrometer to ensure that the vacuum system meets high vacuum requirements.

                   

                  CIP system
                   Imported in-position cleaning system valves and pneumatic actuators to ensure stable , safety and reliability. In-position cleaning system uses automatic orbital welding to ensure that the welding is solid and beautiful. CIP system pipeline vacuum leak detection using helium mass spectrometer detector to ensure that the vacuum system to achieve high vacuum requirements. After the cleaning, the residual moisture is removed using a German imported water ring pump, which has a large pumping speed and is completely removed.

                   

                  SIP system
                  The pulsating pre-vacuum steam sterilization method is used to display and record the Fo value. It has complete safety interlocking and interlocking functions, and the box has its own cooling function. Triple overpressure protection ensures absolute safety. The design of the high-pressure vessel of the box, all the components in the manufacturing process are detected by the industrial X-ray machine to ensure the overall firmness and high pressure resistance. In-position disinfection system valves are imported originals with temperatures up to 350°C. Pneumatic actuators adopt imported originals to ensure stable operation, safety and reliability. In-place disinfection system uses automatic orbital welding to ensure that the welding is solid and beautiful. The vacuum leak detection of the SIP system pipeline is performed using a helium mass spectrometer to ensure that the vacuum system meets the high vacuum requirements. After disinfection, the residual moisture is removed using a German imported water ring pump, which has a large pumping speed and is completely removed. The maximum disinfection temperature up to 150 °C.

                   

                  Process control system
                  Meeting the requirements of  FDA 21 CFR PART 11 electronic records, and electronic signatures that cannot be modified. Precise controlling, repeatable and reproducible.

                   

                  Plate heat exchanger
                  Adopting world-class plate heat exchanger, high heat transfer efficiency.

                   This GZLY medical type freeze dryer is not only suitable for the freeze drying of bulk (liquid, pasty, solid) conventional materials, but also suitable for the drying of the vials materials. When the materials are ready for freeze-drying, they are put into in the vial, then begin freeze drying before the vial's lid unsealed. The capping device compacts the vials' lids after freeze drying to prevent secondary pollution, re-adsorb water, and facilitate long-term storage.

                  Related users (part)
                  Tonghua Jitong Pharmaceutical Co., Ltd. Yangzijiang Pharmaceutical Yunnan Qidan Pharmaceutical Co., Ltd.
                  Hunan Sailong Pharmaceutical Co., Ltd Yunnan Baiyao Pharmaceutical Co., Ltd. Qilu Pharmaceutical Co., Ltd.
                  Changzhou Jinyuan Pharmaceutical Manufacturing Co., Ltd. Quanzhou Southeast Pharmaceutical Co., Ltd. Shaanxi Junbisha Pharmaceutical Co., Ltd.
                  Changzhou Fangyuan Pharmaceutical Co., Ltd. Yinfeng Cryogenic Medicine Technology Co., Ltd. Shenzhen Guoyuan Chinese Medicine Co., Ltd.
                  Beijing Aviation Material Research Institute Jilin Tian Peptide Biotechnology Co., Ltd. Beijing Lepu Medical Devices Co., Ltd.
                  Tonghua Baiquan Health Food Co., Ltd. Xinjiang Zhonghe Co., Ltd. Shandong Cysecs Pharmaceutical Co., Ltd.
                  Yantai Huasheng Biomedical Technology Co., Ltd. Xinjiang Wangyuan Biotechnology Group Taizhou Zecheng Biotechnology Co., Ltd.
                  Chongqing Dingrun Medical Devices Co., Ltd. Nantong Lance Biotechnology Co., Ltd. Tsinghua University
                  Kang Long Hua Cheng (Beijing) New Drug Technology Co., Ltd Hunan Zhong Sheng Quan Peptide Bio Technology Co., Ltd. Bao Tai Long New Material Co., Ltd.
                  Fast Wake Biotech (Beijing) Co., Ltd. Kunming Silcom Biotechnology Co., Ltd. Zhongshi Bio (RongCheng) Technology Co., Ltd.
                  Beijing Oriental Anjie Technology Co., Ltd. Guangdong Occupational Disease Prevention and Treatment Center Harbin Hertz New Material Technology Co., Ltd.
                  Dacheng Wanda (Tianjin) Co., Ltd. Zhuhai Golden Peptide Biotechnology Co., Ltd. Shenzhen Huabo Biotechnology Development Co., Ltd.
                  Beijing Red Sun Pharmaceutical Co., Ltd. Guangzhou Xin Man Cosmetics Co., Ltd. Beijing Wantai Bio-Pharmaceutical Co., Ltd.
                  Dongguan Biotechnology Research Institute Beijing Dongxin Lipo Technology Co., Ltd. Beijing Xiehe Lock Biotechnology Co., Ltd.
                  Qingdao Mingyue Seaweed Group Co., Ltd. Gansu Province Guazhou Shengtai Bio-Technology Co., Ltd. Beijing Dongfang Norbow Technology Development Co., Ltd.
                  Hebi Xingwang Biological Co., Ltd. Xiangshan Zhenyu Food Machinery Manufacturing Co., Ltd. Yangpu Medical (Hunan) Co., Ltd.
                  Yunnan Tin Group Jiangxi Materia Medica Tiangong Technology Co., Ltd. Han Chenshi (Shenyang) Biological Medicine Development Co., Ltd.
                  Qinghai Ruiyuan Pharmaceutical Co., Ltd. Chuxiong Century Huabao Biological Industry Development Co., Ltd. Chengdu chuanling Herbal Pieces Selection Co., Ltd.
                  Shaanxi Institute of Microbiology Hong Kong Youcheng International Co., Ltd. Zhejiang Jinshi Biotechnology Co., Ltd.
                  Jinan Sanfeng Biological Engineering Co., Ltd. Beijing Luqiao Biotechnology Co., Ltd. Qinghai Ameta Shangpincao Biological Technology Co., Ltd. 

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